Same-Day Express Delivery| order today · delivered by 12pm tomorrow
100 MOQ Mailer Boxes · Free Design · DHL 2-4 Day Global
Sturdy and durable, first choice for e-commerce shipping., ISO 9001:2015 certified quality management system Best for: Amazon FBA, Shopify DTC, Etsy, cross-border e-commerce brands, subscription box dropship, DTC brands, 3PL fulfillment warehouses.
100 MOQ Mailer Boxes · Free Design · DHL 2-4 Day Global from 100 pc, from US$0.55/pc, standard lead time 5-7 days, free digital proof within 1 hour of file submission.
US$0.55/pc
US$0.55/pc
Final quote by specs
Free US shipping $99+
SKUPK-004
Minimum order100pc
Standard lead time5-7 days
Quality guaranteeFree reprint if unsatisfied
Free shippingUS $99+ free ship
- Asia factory
- Free design
- Free proof
- Door-to-door delivery
- 100% satisfaction guarantee
Standard 5-7 days
HP Indigo 15K B2 digital line · free digital proof within 1 hour of file submission · 2.3-day average dispatch, rush same-day available
DHL worldwide 2-4 days
Free US shipping $99+ · DHL Express / FedEx 3-5 days to the USA, 2-4 days to Japan
Rush Printing
order today · delivered by 12pm tomorrow · go to rush printing service →
Product Details
Product Details
Mailer Boxes for E-Commerce Brands+
ZprintPro mailer boxes are the workhorse of DTC e-commerce — engineered for shipping durability and unboxing delight. Self-locking tuck-front design assembles in 5 seconds, requires no tape, and stacks flat for 70% shipping savings vs pre-assembled boxes. Choose from corrugated, folding carton, or rigid mailer construction with kraft, white, or full-color print. 100-box MOQ, 5-7 day production, FSC certified.
Construction & Material Comparison+
| Type | Durability | Storage | Print Quality | Best For |
|---|---|---|---|---|
| Corrugated Mailer (B-flute) | ★★★★★ | ★★★★★ | ★★★ | Heavy items, fragile goods, multi-item |
| Folding Carton Mailer (400g) | ★★★★ | ★★★★★ | ★★★★★ | Apparel, beauty, light-to-medium items |
| Rigid Mailer (Greyboard) | ★★★★★ | ★★★ | ★★★★★ | Premium DTC, subscription boxes |
| Eco Kraft Mailer (E-flute) | ★★★★ | ★★★★★ | ★★★★ | Eco brands, organic products, lightweight |
| Double-Wall Corrugated | ★★★★★ | ★★★★ | ★★★ | Heavy goods, shipping internationally |
Size & Closure Options+
| Size | Dimensions (L×W×H) | Capacity | Best For |
|---|---|---|---|
| Small (S) | 200×150×80mm | ★★★ | Jewelry, accessories, small cosmetics |
| Medium (M) | 300×200×100mm | ★★★★ | Apparel, beauty, shoes |
| Large (L) | 400×300×150mm | ★★★★★ | Multi-item orders, gifts, subscription |
| Extra Large (XL) | 500×400×200mm | ★★★★★ | Bulk orders, home goods, fragile items |
| Custom | Submit your spec | — | Any DTC shipping need |
Why Choose ZprintPro?+
- Global Shipping: DHL Express 2-4 days to US/UK/AU/KR/SG/AE. Free US shipping on orders over $100.
- 5-Second Self-Lock: Tuck-front design assembles without tape. Saves labor and improves unboxing experience.
- Low MOQ with Volume Discount: 100-box minimum, 15% off at 500+, 25% off at 1,000+, 35% off at 5,000+.
- Free Dieline Design: Custom sizes and structural design included. We optimize for your product dimensions.
- Free Inside Printing: Inside single or full-color print for branded unboxing. Most popular for DTC subscription brands.
Use Cases & Industries+
Mailer boxes are essential for any DTC e-commerce brand shipping physical goods. ZprintPro serves apparel and fashion (clothing, shoes, accessories), beauty and cosmetics (skincare, fragrance, makeup), food and beverage (subscription boxes, gourmet gifts), electronics (premium gadgets, headphones), home goods (candles, decor, kitchenware), subscription boxes (monthly curated experiences), and small-batch artisan brands (handmade goods, crafts). For US-based DTC brands, our 100-box MOQ supports small-batch launches and testing. For international clients, DHL Express delivers in 2-4 days to UK, Australia, Korea, Singapore, and UAE.
Frequently Asked Questions+
What's the difference between folding carton and corrugated mailers?
Folding carton (400g solid board) prints beautifully for premium DTC unboxing but is lighter weight. Corrugated (B-flute or E-flute) is more durable for shipping but has slightly less print fidelity. Choose folding for premium presentation, corrugated for heavy/fragile items.
Can I print inside the box?
Yes. Inside single-color or full-color printing is available. Most popular for branded pattern backgrounds, thank-you messages, or surprise reveals.
How much weight can the box hold?
Folding carton mailers: 1-3kg. Corrugated B-flute: 3-8kg. Double-wall corrugated: 8-15kg. For heavier items, choose rigid mailer or double-wall construction.
Do you offer custom sizes?
Yes. Any dimension from 100×80×30mm (small jewelry) to 600×400×300mm (large multi-item). We optimize the dieline for your product and shipping method.
What about tape or adhesive closures?
Self-lock tuck-front design requires no tape. We also offer tear-strip closures (for returnable packaging) and adhesive strips on request.
Are they eco-friendly?
Yes. All our mailers use FSC-certified paper. Corrugated and kraft mailers are 100% recyclable. Folding carton mailers with soy ink are recyclable and biodegradable.
Compliance & Quality Management+
ISO 9001:2015 certified quality management system.
Printed in our Asia facility, shipped worldwide via DHL Express. ZprintPro — your global printing partner for e-commerce mailer boxes, DTC shipping packaging, and branded unboxing.
Specifications+
- material
- E／B 坑瓦楞或白卡裱瓦（依載重）
- size
- 小／中／大或依內裝物客製
- printMethod
- 柔性版或柯式（依量與色數）
- finishing
- 模切、壓線、自黏封口（可諮詢）
- 電商出貨耐壓楞型可選
- 滿版外印＋內側品牌訊息
- 飛機盒快速折合成型
- 可預留面單黏貼安全區
- 適合訂閱盒與批次發貨
- 楞厚與內容物重量匹配建議
- 可加環保回收圖示
B2B Custom Packaging 6-Step Workflow (With Sampling)
1
Instant AI QuoteEnter box type, qty & size — get priced in 30 seconds
2
Pre-Production SamplePhysical sample to verify colour, structure and fit
3
Artwork Sign-OffConfirm print files, materials and production specs
4
Bulk Production8-15 day factory run with full QC checkpoints
5
Pre-Shipment InspectionRandom sampling before dispatch for quality assurance
6
Delivery & Handover1-2 day SF in HK, 2-4 day DHL to worldwide
Use Cases & File Specs
Use Cases & File Specs
Custom mailer boxes designed for US small business, DTC brands, and cross-border e-commerce. Free design mockup, no setup fees, and Free Shipping on US orders over $99. Every order ships from our Asia factory with 4-day delivery to the lower 48 states. ISO 9001 certified production with full FDA compliance where applicable.
Mailer Boxes are widely used across gift packaging and luxury retail boxes, cosmetic and skincare product packaging, and DTC e-commerce shipping and subscription boxes — whether you are launching a new product line, refreshing your retail shelf presence, or shipping promotional materials to a nationwide customer base. The packaging market rewards brands that ship fast, iterate often, and stay under tight unit-cost targets — that is exactly what our mailer boxes service is built for.
Material options include 350g coated card with matte lamination (standard box) for everyday high-volume use, Corrugated B-flute (heavy-duty shipping box) for premium applications, and Rigid setup box with magnetic closure (premium gift) for specialty projects. All three are FSC-certified paper, soy-based ink and FDA-safe for indirect food contact (food-grade options), so you can ship into the US market without compliance friction. Print finishes include matte lamination, gloss lamination, spot UV, foil stamping, and full-color CMYK plus white ink where supported.
Submit print-ready files (300 DPI, CMYK, 3mm bleed, outlined fonts) and we ship a free digital proof within 2 hours. If you do not have design files yet, our in-house design team will mock up your concept at no charge — just share your brand colors, logo, and any reference photos via WhatsApp. We also offer free dieline templates for every standard size.
Pricing is transparent: 100-piece minimum, no setup fees, no plate fees, and Free Shipping on US orders over $99. Standard turnaround is 4 business days for production plus 4-day USA delivery. Rush orders (24-hour proof plus 2-day production) available for an additional 20%. Get an instant quote via the 30-second AI estimator on the product page, or message us on WhatsApp for a custom run.
Frequently Asked Questions
Q1: What box styles are available?
Tuck-end boxes (auto-lock, straight tuck, reverse tuck), setup boxes (rigid lid-and-base), magnetic closure boxes, drawer/slider boxes, mailer boxes (corrugated), and custom die-cut shapes. We provide free dieline templates for all standard styles.
Q2: What is the minimum order quantity?
100 boxes minimum (no setup fees, no die fees for standard sizes). Custom sizes / die-cut MOQ is 500. Standard production 5-7 business days plus 4-day USA delivery.
Q3: Can I get a 3D mockup before bulk order?
Yes — we send a free 3D render within 4 hours of file submission. For physical samples, we offer a paid sample pack ($49) shipped via DHL Express with your custom design on the actual box stock.
Q4: Are the boxes safe for food products?
Our food-grade box options use FDA-safe adhesive and food-contact-safe inks, certified for indirect food contact (oatmeal, tea, chocolate, snacks). For direct food contact (candy bars, fresh fruit), we offer specialized food-grade linings. Share your food product type and we will recommend the right stock.
Ready to print? Get a free digital proof in 2 hours — WhatsApp us at +1 982 808 5133 or use the 30-second AI quote button on this page. Same-day USA pickup available for orders placed before 11 AM EST in major US cities.
Why ZprintPro
Why Choose ZprintPro
ZprintPro is the international printing service brand of Cailong Printing. Operating from our Shenzhen production facility, we serve cross-border printing clients in the US, UK, Australia, Japan, and beyond. We understand the unique requirements of international printing and offer IP-protected, ISO-certified quality manufacturing with worldwide logistics support.
Worldwide shipping via DHL Express: 3-5 days to US/UK/Australia · 5-7 days to Europe · Tracking number provided
Shenzhen ISO Factory
15+ Years Experience
Owned production facility in Shenzhen, operated by Cailong Printing. ISO-certified quality manufacturing.
Same-Day Delivery
Rush 24h Available
Standard 3-5 days, urgent orders same day
DHL Express Direct
Nationwide Coverage
DHL door-to-door delivery across the US
Free Sample
Order with Confidence
Free physical sample for bulk orders
Quality Guarantee
100% Satisfaction
Free reprint if not satisfied, full refund
24/7 Support
Always Available
Professional customer service online 24/7
FAQ
Frequently Asked Questions
What is the minimum order for custom packaging boxes?+
ZprintPro offers custom packaging box printing from 100 units minimum. Whether cosmetic boxes, food packaging, or gift boxes, we support small orders perfect for startups and seasonal gift testing. See our Brand Packaging Guide for details.
What is the difference between rigid boxes and folding cartons?+
Rigid boxes are made from thick paperboard, offering sturdy construction ideal for luxury gifts. Folding cartons ship flat and cost less, suitable for retail products and e-commerce packaging. Both support foil stamping and spot UV.
What eco-friendly materials are available for packaging boxes?+
ZprintPro offers FSC-certified eco-friendly packaging boxes using recycled paper, kraft paper, and soy-based inks. Ideal for ESG-focused brands and organic product packaging. Same-day digital sampling available on request.
How much does foil stamping add to packaging box costs?+
Foil stamping adds approximately 15% to total packaging box cost. It significantly elevates brand packaging luxury, ideal for cosmetic boxes, mooncake boxes, and premium gift packaging. Volume discounts apply.
What sizes are available for custom cosmetic packaging boxes?+
ZprintPro offers various cosmetic box sizes: small (80×80×30mm for lipsticks/eyeshadow), medium (120×120×50mm for skincare sets), and large (200×150×80mm for gift sets). Fully custom die-cut sizes are also available based on your product dimensions.
Can I get same-day packaging box sampling?+
Yes. Packaging box sampling is available same-day at our Asia facility. Provide design files and dimensions in advance for same-day white or digital samples. Bulk production takes 3-5 working days after sample approval, with 2-4 day DHL / FedEx delivery to the US.
How do I choose the right packaging box material?+
Choose packaging box material based on product characteristics and budget: white card paper suits full-color printing and premium branding; kraft paper fits eco brands and minimalist aesthetics; corrugated cardboard is ideal for e-commerce shipping and heavy products. See our Brand Packaging Guide for details.
Do you deliver packaging box orders internationally?+
Yes. ZprintPro delivers packaging box orders worldwide from our Asia facility. Orders over $99 qualify for free US shipping via DHL / FedEx. For bulk orders, pallet delivery to your warehouse can be arranged.
Do you make plastic bags or vacuum bags for food packaging?+
No — we specialise in paper food packaging: food-safe paper boxes, paper bags and greaseproof paper cards (FDA food-grade + FSC certified paper). Plastic and vacuum bags are outside our scope. If you need a paper food packaging solution, the MOQ is 100 with a free 2-hour proof and an instant WhatsApp quote.
Ready to order? Free proof in 1 hour
WhatsApp +86 198 8085 1334 or click "30-sec AI Quote" · replies within 2 hours · free design consultation
